IBTS offset problem for newer roasters

About 3 weeks ago we saw some strange behavior in the IBTS sensor data for the R2 and R2 Pro models. More specifically, the temperature seemed to take a sharp upward turn after 165°C and then stay higher than it should have. Consequently, the FC temperature and end temperature were off by up to ~15°C, and since preheating is most likely above 165°C it also affects your preheating temperature.

After weeks of investigation, internal testing, and supplier and distributor involvement, we have now honed in on the root cause: a recent batch of IR sensors exhibited this strange behavior because of different internal factory parameters than what we had received previously. Each little sensor contains a memory which configures the emissivity and digital filter functions, all of which have to be set correctly. Our firmware did not correct for these new memory changes that the manufacturer had made (without telling us), and this causes the said offset for temperatures above 165°C.

A new firmware is currently being tested which corrects the IR sensor memory.

We cannot say exactly how many Bullets are affected, and the only way to identify it is by looking at the roast profile. It should be very obvious from the IBTS curve shown below what this problem looks like. This problem might also affect R1 users if you have recently installed a new IBTS sensor.

If you believe you are roasting on an affected Bullet, please look out for a new firmware update, which will arrive Wednesday 11th Feb 2026.

Once you have updated, you will need to correct any recipes you might have made. Triggers above 165°C need to be changed as well as your preheating temperature, which needs to be adjusted 10-15°C higher.

Moving forward, this issue has been a good opportunity to review how we perform our testing and QC. Every Bullet goes through numerous tests and a final heat-up cycle. This lesson will only strengthen our focus on QC, and we have already invested in more testing jigs, specialized software, and new SOPs to hopefully catch these problems before any Bullet is shipped out in the future.

We do apologize for this problem and appreciate all the help we have received from our community and testers.

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Firmware (beta) 159 has been released to address this problem.

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Hi Jacob, I think I do have above problem and I am very new to the Aillio world, where can I find the firmware update? Thanks for letting me know, Dominique

Hi @dominiquevanloon.G2h

You can update the firmware to v159 via the RoastTime program, or manually by copying the firmware file to the SD card and following the guide below.

Control Module Firmware Files

Control Module Update

Thanks.

thanks, do you know how long the update takes? It is running now for 16 minutes without clear progress, so wondering if that is okay?

Hi @dominiquevanloon.G2h

The firmware update normally takes around 1 minute to complete.
If it has been running for 16 minutes without clear progress, that is not normal. Please try updating again.

Alternatively, you can try the following methods:

1. Manual update via SD card:
Control Module Update

2. Web updater tool:
bullet-r2-web-updater

Thanks,

Is this a firmware update we should avoid if we don’t have this problem? My R2 Pro is almost a year old and has not demonstrated anything like what your graph shows.